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VPG200versus808-Aligner-Tool-Procedu

Heidelberg Instruments VPG200, OAI 808-Aligner-Tool-Procedu, side by side. Every value shown is drawn from the cited encyclopedia entries.

Side-by-side comparison of selected equipment models
Attribute
VPG200Heidelberg Instruments
OEMHeidelberg InstrumentsOAI
CategoryLithographyLithography
Wafer size100mm100mm
Process node600 nm minimum resolution with thin photoresist (< 1 µm)—
Introduced——
Production run——
Lifecycle——
Lifecycle milestones——
Control systemLinux workstation—
Generation——
FamilyHeidelberg Instruments VPG200OAI 808-Aligner-Tool-Procedu
Cited variants
  • VPG200 with 4 mm Write Head[1]
  • VPG200 with 10 mm Write Head[1]
  • VPG200 with 20 mm Write Head[1]
—
Specifications
Exposure source355 nm wavelength, pulsed Q-switched DPSS laser[1]—
Alignment cameras2 cameras: macro and micro for manual or automatic detection of alignment markers (top side only)[1]—
AutofocusReal time autofocus[1]—
Stage systemPosition control with interferometers, chuck with vacuum for various substrate sizes[1]—
Supported substratesMasks and reticules (4, 5, 6, 7 inch) and wafer (100 and 150 mm SEMI-standard) cassette station[1]—
Write heads3 interchangeable optics: Write Head 4, 10, 20 mm focal length[1]—
Critical dimension0.6, 0.9 and 2.0 μm[1]—
Minimum feature size500 nm[1]—
Pattern edge roughnessXY direction dependent; max 90, 140 and 250 nm[1]—
Alignment accuracy<300, 400, 800 nm[1]1 µm to 2 µm[2]
Maximum substrate size7" x 7" square or 200 mm diameter[1]—
Maximum exposure area7" x 7" square[1]—
Design file compatibilitycif, gdsii, dxf, gerber[1]—
Writing time with handling5" x 5" square (110 x 110 mm): 7, 18, 65 min[1]—
Batch processingUp to 20 5" masks or 25 wafers[1]—
Laser wavelength355 nm (pulsed Q-switched DPSS laser)[1]—
Imaging methodProjection of two linear arrays of 1000 pixels combined with mechanical stage movement[1]—
Resolution (minimum)Approximately 600 nm with thin photoresist (< 1 µm) for 4 mm write head[1]—
Critical dimension (4 mm write head)0.6 µm[1]—
Critical dimension (10 mm write head)0.9 µm[1]—
Critical dimension (20 mm write head)2.0 µm[1]—
Pattern edge roughness (4 mm write head)max 90 nm (XY direction dependent)[1]—
Pattern edge roughness (10 mm write head)max 140 nm (XY direction dependent)[1]—
Pattern edge roughness (20 mm write head)max 250 nm (XY direction dependent)[1]—
Alignment accuracy (4 mm write head)< 300 nm (top side alignment)[1]—
Alignment accuracy (10 mm write head)< 400 nm (top side alignment)[1]—
Alignment accuracy (20 mm write head)< 800 nm (top side alignment)[1]—
Substrate handlingCassette station for masks and reticles (4, 5, 6, 7 inch) and wafers (100 and 150 mm SEMI-standard)[1]—
Optional write heads (focal length)4 mm, 10 mm, 20 mm[1]—
CAD file formatscif, gdsii, dxf, gerber[1]—
Writing time (5 inch x 5 inch square, with handling)7 min (4 mm head), 18 min (10 mm head), 65 min (20 mm head)[1]—
Image reconstructionProjection of two linear arrays of 1000 pixels combined with mechanical movement of the stage[1]—
Critical Dimension0.6, 0.9 and 2.0 μm for 4, 10, 20 mm write heads respectively[1]—
Designs compatibilitycif, gdsii, dxf, gerber[1]—
Interchangeable opticsWrite Head 4, 10, 20 mm focal length[1]—
Writing time with handling (5"x5" sq. 110x110 mm)7, 18, 65 min for 4, 10, 20 mm write heads[1]—
Alignment2 cameras: macro and micro for manual or automatic detection of alignment markers (top side only); overlay exposure with top side alignment requires wafer flat pre-alignment with maximum tolerance of ±10 mrad[1]—
ResolutionMinimum about 600 nm with thin photoresist thickness (<1 µm)[1]Vacuum + Hard Contact ≤ 1 µm; Hard Contact ≤ 1.5 µm; Soft Contact ≤ 2.0 µm; Proximity ≥ 3.0 µm[2]
TypeVolume Pattern Generator (laser pattern generator)[1]semi-automated, four-camera, optical front- and backside mask aligner[2]
Wafer cassette support100 and 150 mm SEMI-standard wafers[1]—
Model—OAI Model 800 Mask Aligner[2]
Automation—Semi-automated[2]
Camera count—Four-camera[2]
Alignment type—Optical front- and backside mask aligner[2]
Backside focus—Motorized[2]
Auto leveling—Motorized[2]
Gap setting—Auto gap setting[2]
Supported piece size—2", 100mm, 150mm, 200mm, pieces[2]
Thickness range—0.1–10 mm[2]
Mask size—4"x4"; 5"x5"; 7"x7"; 9"x9"[2]
Top side alignment—± 1.0 µm 3σ[2]
Bottom side alignment—± 1.25 µm 3σ[2]
Large gap alignment—Option / ± 1.5 µm 3σ[2]
Exposure wavelength—350–450 nm[2]
Lamp—Mercury arc lamp, 350 W[2]
Motorized backside focus—yes[2]
Motorized auto leveling—yes[2]
Auto gap setting—yes[2]
Size—2 in, 100 mm, 150 mm, 200 mm[2]
Thickness—0.1-10 mm[2]
Mercury arc lamp—350 W[2]

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Sources (2)Every fact above is drawn from these public sources
  1. [1]epfl.chepfl.ch
  2. [2]cores.research.asu.educores.research.asu.edu